Banks-power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) S Manuel d'utilisateur

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08/11/10 PN 96983 v.12.0
Banks Brake
EXHAUST BRAKE SYSTEM
1998-2002 Dodge ISB 5.9L Cummins
(24-valve) Turbo-Diesel Pickups
THIS MANUAL IS FOR USE WITH SYSTEM 55219 & 55221
OWNERS MANUAL
…with installation instructions
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
bankspower.com
©2010 GALE BANKS ENGINEERING
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Résumé du contenu

Page 1 - OWNERS MANUAL

08/11/10 PN 96983 v.12.0Banks Brake™ EXHAUST BRAKE SYSTEM1998-2002 Dodge ISB 5.9L Cummins(24-valve) Turbo-Diesel PickupsTHIS MANUAL IS FOR USE WITH

Page 2 - 2

Figure 12Note: Be sure to cut the correct color wire. There may be a white wire with a red tracer in close proximity to the cruise control wire and ma

Page 3 - 3. Pay particular attention

28. Plug the connector on the end of the blue wire from the Banks Brake harness into the red T-tap installed in Step 27.29. Reinstall the APPS assembl

Page 4 - 5. Underneath the vehicle

Figure 1496983 v.12.0 |12

Page 5 - 5

On 1999-2002 vehicles equipped with automatic transmissions: Plug the supplied wire extension into the end of the fused power lead. Route the wire ext

Page 6 - 96983 v.12.0

50. Start the engine and let it idle. The brake valve will close and can be verified by the muffled sound of a restricted exhaust pipe.51. Slowly pres

Page 7 - 7

SafetyCaution: Your Banks Brake is NOT a substitute for the hydraulic brakes on your truck. The device will not correct or compensate for improperly m

Page 8 - 18. If your vehicle is a

Banks Brake, General Assembly 16 | 96983 v.12.0ITEM # PART # DESCRIPTION QTY1 55020 Exhaust Brake Assembly 12 55106 Wire Harness 13 62062 Fuse, 2A 14

Page 9 - 9

96983 v.12.0 |17

Page 10 - 96983 v.12.0

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693bankspow

Page 11 - 11

2 | 96983 v.12.0Banks Monster® Exhaust System98-02 (P/N 48635-48638)- Increases exhaust flow, cuts backpressure, lowers exhaust gas temperatures (EGTs

Page 12 - Figure 14

96983 v.12.0 |3General Installation Practices1. For ease of installation of your Banks Brake, please read this 16-page Owner’s Manual before starting

Page 13 - Functional Testing

Figure 21. As a precaution, disconnect the ground of the battery (if there is more than one battery, disconnect both).2. Remove the air cleaner box as

Page 14 - 53. Re-install the lower

Figure 3Figure 45 | 96983 v.12.0

Page 15 - Maintenance

6. Locate the ball flange at the inlet of the turbine outlet pipe. Using a 13-mm socket, remove the two 10-mm bolts that attach the flange to the turb

Page 16 - 16

Figure 7Figure 67 | 96983 v.12.0

Page 17 - 96983 v.12.0

14. Drill a 1⁄8” pilot hole and mount the actuator control valve to the upper passenger side firewall as shown in Figure 4 using the #12 self-threadin

Page 18 - Gale Banks Engineering

Figure 11Figure 109 | 96983 v.12.0

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