Banks-power Cummins Motorhomes: (Diesel ’03 - 07 ISB-CR 5.9L) Manuel d'utilisateur

12/16/09 PN 96420 v.5.0Banks EconoMindDiesel Tuner 2003-2007 5.9L Cummins ISB Class-A MotorhomeWith Allison 3000MH 6-Speed TransmissionTHIS MANUAL IS

10 96420 v.5.07) 63771 Pusher w/o gauges or PDASection 2Motorhome General Assembly- Figures 7-12

96420 v.5.0 118) 63771 Puller w/o gauges or PDA

12 96420 v.5.09) 63772 Pusher w/gauges

96420 v.5.0 1310) 63775 Puller w/gauges

14 96420 v.5.011) 63773 Pusher w/PDA

96420 v.5.0 1512) 63776 Puller w/PDA

16 96420 v.5.0Section 3Thermocouple Installation1. Locate and identify the parts in your kit. Make sure that all the parts match up to the Bill of M

96420 v.5.0 176. Spray the turbo flange bolts with penetrating oil to ease their removal. Loosen or remove the turbo flange bolts. Separate the turb

18 96420 v.5.0Figure 14

96420 v.5.0 191. Locate the EconoMind Tuner from your kit and lay out the harness. There may be differences between motorhome chassis and coach body

2 96420 v.5.0Gale Banks Engineering Inc. (hereafter “SELLER”), gives Limited Warranty as to description, quality, merchantability, fitness for any p

20 96420 v.5.0Figure 16

96420 v.5.0 214. Locate the fuel rail pressure (FRP) sensor installed at the top of the engine near the MAP sensor. See Figure 16. Remove the factor

22 96420 v.5.0Figure 17Figure 18

96420 v.5.0 231. Locate the Diagnostic Port Harness in your kit. Locate the round diagnostic port in your coach. The diagnostic port is located eith

24 96420 v.5.0If installing gauges, skip to Section 7.If installing PDA, skip to Section 8.DynaFact gauges are a useful tool to monitor vehicle perf

96420 v.5.0 25DynaFact gauges are a useful tool to monitor vehicle performance. There is a turbo boost gauge and an EGT gauge that will measure exha

26 96420 v.5.0to the RED wire and connect to the fuse as shown in Figure 10. Alternatively, locate power wire to dimmer switch and install T-tap. Cu

96420 v.5.0 271. Run the Diagnostic Port Harness to the Tuner Harness. Connect the EconoMind Tuner and the Diagnostic Port Harnesses to the Y-splitt

28 96420 v.5.01. Locate the universal mount and docking station in your kit. Interlock the docking station to the universal mount by inserting and s

96420 v.5.0 29Figure 20Figure 21

96420 v.5.0 31. For ease of installation of your Banks EconoMind Diesel Tuner, familiarize yourself with the procedure by reading the entire manual

30 96420 v.5.0The Banks EconoMind Tuner is equipped with advanced safety features to preserve your automatic transmission. One of them is the capabi

96420 v.5.0 31Section 11Checking Engine Performance1. Go over the entire installation as a precautionary check to ensure that all clamps are tight,

32 96420 v.5.0Section 12Troubleshooting with EconoMind Tuner’s LEDsYour Banks EconoMind Diesel Tuner is equipped with diagnostic features that will

96420 v.5.0 33Table 1 Banks EconoMind Fault CodesCode Event Course of Action1,1Fuel Rail Pressure (FRP) Input Voltage Out of Range.T

34 96420 v.5.0Section 13Troubleshooting EconoMind Tuner with PowerPDAThe standard Banks EconoMind Diesel Tuner requires the engine coolant temperatu

96420 v.5.0 35If the EconoMind Tuner should ever need to be removed from the vehicle, perform the following:CAUTION: The ignition must remain in the

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe

4 96420 v.5.0Tools Required: • 1⁄4” or 3⁄8” drive ratchets with inch and metric sockets • Inch and metric combination wrenches• Pliers• Wire

96420 v.5.0 5Congradulations! You have just purchased one of the finest products on the market for enhancing the performance of your diesel engine.

6 96420 v.5.0Part Number Description1 61007 SD CARD, 64MB, PROGRAMMED2 61009 UNIVERSAL MOUNT KIT, POWERPDA3 62002 CABLE TIE, BLACK, 11”4 62010 CABLE

96420 v.5.0 7Kits:63771w/o PDA & GaugesAll63772w/GaugesPusher63773w/PDAPusher63775w/GaugesPuller63776w/PDAPuller1 1 12 1 13 15 25 25 15 154 5 5

8 96420 v.5.0Section 1General Assembly- Figures 1-61) Banks EconoMind Diesel Tuner

96420 v.5.0 9 6) Cab Harness3) Diagnostic Port Harness 4) Extension Harness5) Y-splitter, PDA Cable, Jumper Harness2) EGT Leadwire, Turbo Gasket, EG