Banks-power Dodge Trucks: (Diesel ’94 - 98 5.9L Cummins) Speed Manuel d'utilisateur

02/03/04 PN 96982 v.5.0Banks Brake™EXHAUST BRAKE SYSTEM1994-98 Dodge 5.9L Cummins(12-valve) Turbo-Diesel Pickupswith Manual TransmissionsTHIS MANUAL

10 | 96982 v.5.035. Re-attach the factory 90-degreeelbow to the outlet of the vacuumpump/check valve. Secure all connectionswith supplied spring band

96982 v.5.0 | 111. Disconnect the battery negativecables.2. Remove the airbox assembly fromthe passenger side of the enginecompartment (including blac

12 | 96982 v.5.0Figure 12Figure 11

96982 v.5.0 | 1315. Remove the valve spring andvalve spring compressor tool fromthe valve stem. 16. Carefully, release thecompression on the spring an

14 | 96982 v.5.01 Exhaust Brake Assembly2 Wire Harness3 Fuse, 15A4 Turbine Outlet Pipe5 Relay6 Actuator Control Valve7 Valve Bracket8 Valve Filter9 Ny

96982 v.5.0 | 15Banks Brake, General Assembly

16 | 96982 v.5.0Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800)

2| 96982 v.5.0General Installation PracticesDear Customer,Your new Banks Brakeis a uniquely designedexhaust brake withelectronic controls,designed to

96982 v.5.0 | 31. As a precaution, disconnect theground of the battery (if there is morethan one battery, disconnect both).2. Remove the air-cleaner b

4| 96982 v.5.0Figure 3

96982 v.5.0 | 511. Tighten the two 7⁄16" bolts at theball flange to 15 ft-lbs. Note: Do notuse an impact wrench on thesefasteners. The wide span

6| 96982 v.5.0position. Cycle the throttle and listenfor the click sound each time thethrottle returns to idle.Caution: Do not bend the switcharm to a

96982 v.5.0 | 7Figure 6

Figure 7Figure 88| 96982 v.5.0

Figure 996982 v.5.0 | 928. Plug the Banks Brake harnessinto the relay as shown in Figure 5.Drill a 1⁄8" pilot hole into lower metalframe under th