Banks-power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) P Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Banks-power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) P. Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Power Systems- Stinger, Stinger-Plus & PowerPack systems '19991_2-2003 F250_F350 Trucks & Excursion (non-cat) User Manual Manuel d'utilisatio

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08/23/10 PN 96334 v.5.0
Banks PowerPack
®
System
Including Stinger
®
-Plus,
Stinger
®
and Git-Kit
with OttoMind
Engine Calibration Module
19991⁄2-2003 Ford Power Stroke 7.3L
Turbo-Diesel F250/F350 Trucks
and Excursions (non-catalytic converter)
THIS MANUAL IS FOR USE WITH SYSTEMS 47510, 47531, 47533, 47536, 47538, 47541, 47543,
47546, 47548, 47549, 47551, 47553, 47556, 47558, 47569 & 47574
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
bankspower.com
©2010 Gale Banks Engineering
OwnersManual
with Installation Instructions
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1 2 3 4 5 6 ... 23 24

Résumé du contenu

Page 1 - Owner’sManual

08/23/10 PN 96334 v.5.0Banks PowerPack® SystemIncluding Stinger®-Plus, Stinger® and Git-Kit™with OttoMind™ Engine Calibration Module19991⁄2-2003 For

Page 2

3835131210101033163823583122217615333951495423553571920Figure 5(see pages 25-26 for parts identification)1861601110 96334 v.5.0

Page 3 - 96334 v.5.0 3

14343037375252525252524343522724181563434343633429282929174452454250509324741323282562505529464826404445465996334 v.5.0 11

Page 4

31. Remove the factory intercooler plumbing from the vehicle. Loosen the clamps on the boost tubes and remove the boost tubes. (It is assumed that the

Page 5 - 96334 v.5.0 5

45. Slide three #52 hose clamps over the left boost tube. These will be used later to secure the heatshield in place. Set both boost tubes into place

Page 6

62. If gauges are being installed into an existing gauge panel, this step may be skipped. If gauges and a gauge panel or console are being installed,

Page 7 - 96334 v.5.0 7

70. Install one 1⁄8” NPT female by 1⁄8” compression 90° fitting onto the threaded end of the tee. Sparingly apply pipe sealant tape or paste on the ma

Page 8 - Section 4

Figure 816 96334 v.5.0

Page 9 - 96334 v.5.0 9

77. Be certain battery ground cables have been disconnected.78. Locate the engine control unit (ECU) under the dash toward the left-hand side of the v

Page 10 - 10 96334 v.5.0

may not start if the coating on the ECU connector is not completely removed or if there is a mismatch of codes. A quick indication of module connectio

Page 11 - 96334 v.5.0 11

Figure 1196334 v.5.0 19

Page 12 - Section 5

Banks Power Elbow (P/N 48651-48652, 48661-48663)- Reduces stock outlet and pipe backpressureBanks Monster® Exhaust SystemSport (P/N 48789)Single and D

Page 13 - 96334 v.5.0 13

88. Observe operation of the boost and pyrometer gauges while driving under varying conditions. Turbocharger boost pressure fluctuates as a function o

Page 14 - Section 6

1. If the need should arise for you to have your vehicle serviced, the Banks OttoMind should be removed from the engine control unit (ECU). It is comm

Page 15 - 96334 v.5.0 15

List of ComponentsFIG 5 # Part # Description Git-Kit Stinger Stinger-Plus PowerPack1 25505 TECHNI-COOLER INTERCOOLER -- -- -- 12 41301 ELBOW, Compress

Page 16 - 96334 v.5.0

FIG 5 # Part # Description Git-Kit Stinger Stinger-Plus PowerPack40 26096 SPACER, 5⁄8” x 3⁄8” -- -- -- 241 41360 SPACER, 5⁄8” x 5⁄8” -- 2 2 242 91253

Page 17 - 96334 v.5.0 17

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693bankspowe

Page 18

For More Information please call (800) 438-7693or Visit us online @ www.bankspower.comBanks Git-Kit Systems(P/N 47401, 47511-47514)Contains:- Monster

Page 19 - 96334 v.5.0 19

Dear Customer,If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839

Page 20

For Git-Kit installation, proceed to Step 2.1. Replace the factory air filter element with the Banks Ram-Air™ filter.2. Raise the vehicle on a hoist o

Page 21 - 96334 v.5.0 21

5. Remove the decorative plastic cover directly over the engine.6. Loosen the clamp holding the air intake hose at the turbocharger compressor inlet.

Page 22

15. For vehicles with build dates in 1998 proceed to Step 18. Remove the five bolts around the outside of the compressor cover and carefully remove th

Page 23 - 96334 v.5.0 23

21. On the 2002-03 F-series models only, it is necessary to relocate the factory-installed frame-mounted hanger pin that is located behind the transmi

Page 24 - Gale Banks Engineering

29. Position all the exhaust components such that all the hanger pins are parallel with the frame pins and all exhaust tubing is located properly. Lig

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