Banks-power Ford Trucks: (Diesel ’83 - 93 6.9 & 7.3L) Forc Manuel d'utilisateur

JUNE 12, 1989 ATTENTION THIS IS AN ADDENDUM TO ALL GALE BANKS TURBOCHARGER SYSTEM INSTRUCTIONS. THE INSTRUCTIONS SHOW (2) 3/8" 16 x 1" HEX

26. Install oil feedline tee on intake manifold, using rear-most intake manifold mounting bolt hole, on the left side. Use original bolt and w a s h

36 Mount turbo on turbo mounting bracket, using four 3/8"-24 stainless steel collet lock nuts and four 5/8" O.D. x 3/8" I.D. flat wash

45 Remove intake casting from intake manifold. 46 Modify the transmission dipstick tube as shown in fig- 19- 47 Lower turbo down-tube in place, but do

55 Install exhaust U -clamp on slip connection joining Y- pipe-halve s. NOTE: Both 2 1 / 1. and 2 1/2 inch U- clamp:; are included, use the proper s

6 5 Install air filter cover, including gasket,, using eight 5/1 6"-18 x 2" he x head bolts and 9/1 6" O . D . x 5/1 6" l.D. f

65 Install air filter cover, including gasket,, us ing eight 5/l6"-18 x 2" hex head bolts and 9/1 6" O . D . x ', / 1 6"

75 Install accessory instruments, if used. Refer to manufacturer's instructions included with instruments. 76 Install muffler and exhaust syst

CHECKING ENGINE PERFORMANCE Use your pyrometer (exhaust temperature gauge) to monitor your engine's operation. At idle, EGT (exhaust gas temper

OPERATING CHARACTERISTICS should exhibit the Your BANKS turbocharged diesel engine following operating characteristics:Cruise Conditions (Constant 6

GALE BANKS ENGINEERING Bill of Materials For AUTOMATIC TRANSMISSION ITEM # QTY/ KIT DESCRIPTION1 1 Banks Turbocharger 2 buy 1 Turbo Mounting Bra

IMPORTANT DEAR CUSTOMER: To obtain optimum performance from your BANKS turbocharger system, it is necessary to make an adjustment to the fuel injectio

ITEM QTY/KIT DESCRIPTION 41 Buy 2 1/8" NPT Brass Hex Head Pipe Plug 42 Buy 1 1/8" NPT x -4AN 90-degree Elbow 43 1 1/4"

IMPORTANT In order to protect your engine from water damage, Ford Motor Company recommends that the air inlet duct be disconnected from the air filter

GALE BANKS ENGINEERING INSTALLATION INSTRUCTIONS GENERAL INSTALLATION PRACTICES 1. For ease of installation and trouble-free operation of your BANKS

7 . Collet stainless steel locknuts are used on the studs in the turbine mounting bracket. The locknuts should be installed as shown in fig. 3- The

INSTALLATION PROCEDURE 1. Disconnect ground cables from both batteries. Disconnect electrical connections from top of injection pump . 2 . Disco

8. Adjust injector pump delivery as follows: NOTE: The engine must be COLD before starting this procedure. Review warnings at the beginning of instru

Reroute the injector return hoses. Refer to fig- 7A. which shows how the return lines should be routed. Remove and install necessary components as

1 8 . 1987 and later models, glow plug relay relocation: A. Unbolt the glow plug relay from the rear of the intake manifold (leave wire loom attached